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Back to Case Studies

Electronics Manufacturer: AI Data Readiness & Strategic Roadmap Case Study

A leading electronics manufacturer engaged RubinBrown to conduct an AI Data Readiness Assessment and develop a strategic roadmap to guide its enterprise transformation.

Electronics Manufacturer: AI Data Readiness & Strategic Roadmap Case Study

A leading electronics manufacturer engaged RubinBrown to conduct an AI Data Readiness Assessment and develop a strategic roadmap to guide its enterprise transformation.

Key Takeaways:

  • AI-Enabled Data Transformation: RubinBrown conducted a comprehensive AI Data Readiness Assessment to establish the foundation for digital modernization—linking data quality, ERP optimization, and intelligent automation.
  • ERP Modernization Roadmap: Delivered a strategic roadmap that aligned data strategy, process redesign, and technology modernization to prepare the client for a future ERP implementation.
  • Improved Operational Visibility: Enabled leadership to make real-time, data-driven decisions across production, engineering, finance, and supply chain functions through unified and reliable data.
  • Actionable Data Governance: Developed a data and AI governance model that ensures quality, accountability, and sustainable adoption of new technologies across global operations.
  • AI Readiness at Scale: Identified and prioritized AI use cases such as predictive maintenance, intelligent quality inspection, and performance analytics—creating measurable value through automation and advanced insights.
  • Validated Framework: The client’s success led to subsequent engagements within its subsidiaries, reinforcing the value and scalability of RubinBrown’s AI-Enabled Transformation Framework.

Client:

A leading electronics manufacturer engaged RubinBrown to conduct an AI Data Readiness Assessment and develop a strategic roadmap to guide its enterprise transformation. The company sought to modernize its fragmented systems, enhance data quality, and leverage AI-driven insights to improve decision-making, operational efficiency, and global scalability.

Challenge:

Through a period of rapid growth and acquisitions, the client’s business operations had become disconnected across multiple systems and divisions. Redundant processes, manual workarounds, and siloed data limited the company’s ability to analyze performance, manage costs, and standardize reporting across facilities.

Leadership recognized that sustainable growth required a data-first strategy supported by AI, analytics, and ERP modernization. The organization needed a clear path to align people, processes, and technology under a single intelligent data framework.

Key challenges included:

  • Fragmented data models and inconsistent reporting
  • Limited real-time visibility into production, cost, and supply chain performance
  • Manual interventions and reliance on tribal knowledge
  • Disconnected systems slowing decision-making and scalability
  • Lack of readiness for AI, automation, and predictive analytics

The company required a scalable, intelligent infrastructure to drive measurable business improvement that could enable better cost control, process standardization, and data-driven decision support.

Approach:

RubinBrown applied its AI-Enabled Data Readiness Framework, integrating ERP transformation expertise, data governance, and AI readiness principles to establish a foundation for digital transformation.

Key Actions:

  • Stakeholder Interviews: Captured data and process readiness across engineering, manufacturing, supply chain, and finance to identify automation opportunities and data quality challenges.
  • Process Mapping: Modeled core workflows including Concept-to-Launch, Procure-to-Pay, Record-to-Report, and Hire-to-Retire to identify inefficiencies and future automation potential.
  • Technology Assessment: Evaluated legacy ERP, PLM, and manufacturing systems to identify integration, scalability, and reporting gaps.
  • AI Readiness Evaluation: Determined high-value AI use cases such as predictive maintenance, intelligent quality inspection, and real-time performance analytics.
  • Governance & Change Enablement: Designed a data and AI governance framework to ensure ongoing alignment, adoption, and compliance across global operations.

Results:

  • Delivered a data and AI transformation roadmap that linked ERP modernization with advanced analytics and automation strategy.
  • Conducted a data maturity assessment to measure readiness and prioritize modernization initiatives.
  • Developed a strategic data governance model and change management plan to drive adoption and accountability.
  • Enabled leadership to make real-time, data-driven decisions supported by reliable and connected data sources.
  • Facilitated improved visibility across production, engineering, and supply chain functions—reducing cycle times and improving cost accuracy.

Following this successful engagement, the client requested RubinBrown to perform a similar AI readiness and data strategy assessment for one of its subsidiaries, validating the value and scalability of RubinBrown’s AI Transformation Framework.

Why This Matters:

RubinBrown helps manufacturing and industrial companies accelerate transformation by bridging AI readiness, ERP modernization, and data strategy creating measurable business value and sustainable performance improvement.

RubinBrown’s AI-Enabled Transformation Approach

  • Unify legacy systems into intelligent, data-driven platforms
  • Embed AI and analytics into operational decision-making
  • Strengthen data governance and regulatory compliance
  • Enable scalable ERP modernization and automation
  • Deliver measurable ROI and sustainable digital growth

RubinBrown’s consultants combines deep ERP expertise with AI-enabled data strategy to help organizations modernize operations, reduce risk, and accelerate intelligent growth.

Contact Us

If you’d like to learn more about this case study or explore how RubinBrown can help your organization achieve similar results, please contact us. Our team would be glad to discuss insights, strategies, and solutions tailored to your needs.

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