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ERP Systems for SCM Part 1 of 4: The Role of ERP in Supply Chain Management

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ERP Systems for SCM Part 1 of 4: The Role of ERP in Supply Chain Management

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Key Takeaways:

  • An ERP system is a type of software that puts multiple business functions on one platform in order to enhance business decision-making.
  • SCM is the design, planning, execution, control, and monitoring of supply chain activities to optimize workflow.
  • Integrating your SCM system with an ERP software is a great way to increase data visibility, enhance business documentation, and help with the sustainability of a business.
  • This is part 1 in a 4-part series on ERP systems in manufacturing supply chains. Links to other blog posts can be found below.

Understanding ERP and SCM Basics: Quick Definitions

What is an ERP System?

An ERP system is software that integrates different business processes and functions into a centralized platform. It facilitates the flow of data and information across an organization, ensuring that various business units can collaboratively access real-time data which leads to better decision-making.

What is manufacturing?

Manufacturing is a complex process that involves converting raw materials into finished products. Leading companies in the manufacturing industry leverage their ERP system to facilitate coordination within their network of suppliers and customers to improve their supply chain’s efficiency and responsiveness.

What is a supply chain?

A supply chain is a complex network of suppliers, manufacturers, distributors, and retailers that work together to meet customer demand.

What is SCM?

SCM is the design, planning, execution, control, and monitoring of supply chain activities with the objectives of synchronizing supply with demand, optimizing flow across the entire supply chain infrastructure, measuring performance, and increasing customer service levels and satisfaction.

Most SCM strategies involve reducing costs, increasing efficiencies, and improving outcomes for customers. Historically, the supply chain has been seen as necessary overhead, but it can be an organization's competitive advantage if it is able to adapt to changing consuming behaviors and the uncertainties of the global economy.

How do these all work together?

In manufacturing, supply chain processes integrate with core business functions like sales, human resources, production, distribution, and accounting and finance to deliver sustainable business value such as improved efficiency, optimized expenses, and streamlined operations.

An ERP system is a great way to house all these different processes in one place, which improves SCM capabilities.

Common Problems ERP/SCM System Integration Solve

Imagine a workday scenario in which a manager emails a staff worker a spreadsheet containing updated inventory counts and assigns the staff worker the task of manually entering the updated inventory counts into the organization’s business management software. For many businesses this is an everyday occurrence. However, it is riddled with problems, including potential supply chain disruptions.

  • Problem 1 – Siloed information - The information (the updated inventory count) has become siloed. It only exists in the spreadsheet and is not available for input into other critical processes like demand forecasting and planning, safety stock and procurement, production planning, and sales order fulfillment.
  • Problem 2 – Lack of real-time data availability - The data entry is manual and thus further isolated from other programs and processes. That means it is not available for rapid decision-making or input into other work streams.
  • Problem 3 – Duplicate work - The process requires duplicate work (e.g. double manual entry, once into the spreadsheet, and once into the business management software). Additionally, manual keying is prone to error.

Benefits of ERP/SCM Integration

The previous section outlined how ERP/SCM integration will reduce common problems with visibility, availability, and accuracy. The ERP/SCM integration also produces benefits beyond problem reduction. There are many benefits to using ERP software integrated with supply chain operations:

Modern Processes and Workflows

Data is centralized within an ERP system and can be accessed by all departments ensuring real-time availability, accuracy, and consistency. With the data integrated, routine tasks like price entry or purchase orders can be automated and mass-updated, which reduces the labor required and the associated potential for manual error. Business processes can be standardized according to the organization’s best practices. This improves efficiency and makes it simpler to understand data flows and enforce compliance.

Improved Operational Efficiency and Productivity

ERP systems help optimize resources such as labor, equipment, and materials through automation and improved coordination. Businesses reduce waste and the time required to complete tasks by strategically deploying resources. ERP software solutions can also provide tools to monitor productivity, which enables personnel to identify bottlenecks within their operations and introduce improvement efforts.

Increased Data Visibility for Better Decision Making

Integrating ERP and SCM systems improves decision-making by providing real-time, accurate information across various business functions. Dashboard and reporting tools provide key insights to make informed decisions and respond to changing market conditions. This data-driven approach leads to more strategic decision-making, which improves operations, reduces cost, and increases profitability.

Reporting and Documentation

Along with centralized data made available in real-time for immediate insight, an ERP system also provides standardized reporting templates that are easy to generate and understand in order to improve supply chain visibility. The quality of reporting improves because automated data collection eliminates the need for manual data entry and validation. Reports can be produced and distributed much faster and on a reliable schedule. Key Performance Indicator (KPI) alerts notify business users that appropriate review and/or action is required.

Sustainability

There is more to sustainability than just reusing, recycling, or repurposing products or materials in a closed-loop supply chain system. A benefit of integrating an ERP system with SCM is that it gives organizations the visibility and insight to adjust quickly to changing market conditions and consumer behaviors. That adjustment based on real-time demand means processes, such as purchasing or inventory management, can be fine-tuned more frequently. This alignment can result in hard dollar cost-savings and tangible sustainability by reducing excess inventory, minimizing waste, and maximizing resources.

Transparency and Collaboration

The supply chain is an ecosystem comprised of key parties that work together to produce and deliver goods to the end customer. Operating within a flexible ERP system creates a collaborative environment that ensures alignment among those key parties. Data silos are less likely to occur in a transparent and collaborative environment, which reduces the likelihood of inconsistencies and promotes shared responsibility up and down the value chain. The resulting impact is a more refined product or service that can be delivered to the customer efficiently, affordably, and promptly.

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If you are interested in discussing how any of the above ERP system features could assist your business, feel free to reach out to one of our partners listed below. We would be delighted to discuss your company's ERP/SCM requirements with you.



 

Published: 12/05/2024

Readers should not act upon information presented without individual professional consultation.

Any federal tax advice contained in this communication (including any attachments): (i) is intended for your use only; (ii) is based on the accuracy and completeness of the facts you have provided us; and (iii) may not be relied upon to avoid penalties.

 

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